High speed motor drive

ABSTRACT

A system to provide power to a downhole-type tool includes a downhole-type electric motor that can be positioned in a wellbore and a variable speed drive electrically connected to the electric motor, in which the downhole-type electric motor can operate at rotary speeds of at least 6,000 rotations per minute (rpm), the variable speed drive can control and supply power to the electric motor when the electric motor is positioned at a downhole location inside the wellbore, and the variable speed drive can be at a surface of the wellbore.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit under 35 U.S.C. § 119(e) of U.S.patent application Ser. No. 62/561,067, entitled “Sealless DownholeSystem with Magnetically Supported Rotor,” filed Sep. 20, 2017, which isincorporated herein by reference in its entirety.

TECHNICAL FIELD

This application relates to electric machines, such as high speedmotors.

BACKGROUND

In downhole applications, motors are employed downhole for variousprocesses, such as pumping, compressing, or blowing of well fluids toenhance fluid recovery and process flow. Downhole devices rotate atspeeds that are determined by the process fluid and method ofenhancement to the fluid flow. Downhole devices are typically drivenfrom a surface location and therefore often require power to betransmitted over long distances, for example, over 100 meters to thedownhole device located within a wellbore formed in a subterranean zone.

SUMMARY

This disclosure describes technologies relating to providing power todownhole-type motor.

An example implementation of the subject matter described within thisdisclosure is a system to provide power to a downhole-type tool with thefollowing features. The system includes a downhole-type electric motorthat can be positioned in a wellbore and a variable speed driveelectrically connected to the electric motor, in which the downhole-typeelectric motor can operate at rotary speeds of at least 6,000 rotationsper minute (rpm), the variable speed drive can control and supply powerto the electric motor when the electric motor is positioned at adownhole location inside the wellbore, and the variable speed drive canbe at a surface of the wellbore.

Aspects of the example implementation, which can be combined with theexample implementation alone or in combination, include the following.

A distance between the surface and the downhole location can be at least100 meters.

The distance between the surface and the downhole location can be atleast 500 meters.

The variable speed drive can be sensorless.

The variable speed drive can generate and transmit a drive signal tosupply power to the electric motor, and the drive signal can besufficient to power the electric motor to operate at the rotary speeds.

The drive signal can include a pulse width modulated sinusoidalwaveform, and the variable speed drive can switch frequencies at a ratethat is sufficient to generate the drive signal to power the electricmotor to operate at the rotary speeds.

The electric motor can include an electric rotor, an electric statorsurrounding the electric rotor, a coupling attached to an end of theelectric rotor, and a containment sleeve surrounding the electric rotorand the magnetic coupling, in which the magnetic coupling can transmitrotational force to a separate rotational device, and the containmentsleeve can maintain the electric rotor and the magnetic coupling incompression during rotation of the electric rotor at the rotary speeds.

The containment sleeve can support a centrifugal loading of the magneticcoupling.

The electric rotor can include a permanent magnet, and the containmentsleeve can maintain the permanent magnet in compression during rotationof the electric rotor at the rotary speeds.

The containment sleeve can be made of a high tensile strength materialincluding at least one of metal or carbon-fiber.

The containment sleeve can be made of metal, and the metalliccontainment sleeve can form a portion of a stiffness path of theelectric rotor.

The electric stator can be constructed with laminations having athickness sufficient to decrease eddy current losses due to a frequencyof a drive signal generated and transmitted by the variable speed driveto supply power to the electric motor to operate at the rotary speeds.

The motor can be a permanent magnet synchronous motor.

A distance between an outer diameter of the containment sleeve and aninner diameter of the electric stator can be substantially 0.025 inchesor larger.

Another example implementation of the subject matter described withinthis disclosure is a system to provide power to a tool. The systemincludes an electric motor that can operate at rotary speeds of at least6,000 rpm and a variable speed drive electrically connected to theelectric motor, in which the variable speed drive can control and supplypower to the electric motor when the electric motor is spaced apart fromthe variable speed drive by a distance of at least 100 m.

Aspects of the example implementation, which can be combined with theexample implementation alone or in combination, include the following.

The variable speed drive can generate and transmit a drive signal tosupply power to the electric motor, and the drive signal can besufficient to power the electric motor to operate at the rotary speeds.

The drive signal can include a pulse width modulated sinusoidalwaveform, and the variable speed drive can switch frequencies at a ratethat is sufficient to generate the drive signal to power the electricmotor to operate at the rotary speeds.

The electric motor can include an electric rotor, an electric statorsurrounding the electric rotor, a magnetic coupling attached to an endof the electric rotor, and a containment sleeve surrounding the electricrotor and the magnetic coupling, in which the magnetic coupling cantransmit rotational force to a separate rotational device, and thecontainment sleeve can maintain the magnetic coupling in compressionduring rotation of the electric rotor at the rotary speeds.

The containment sleeve can support a centrifugal loading of the magneticcoupling.

The containment sleeve can be made of a high tensile strength materialincluding at least one of metal or carbon-fiber.

The containment sleeve can be made of metal, and the metalliccontainment sleeve can form a portion of a stiffness path of theelectric rotor.

The electric stator can be constructed with laminations having athickness sufficient to decrease eddy current losses due to a frequencyof a drive signal generated and transmitted by the variable speed driveto supply power to the electric motor to operate at the rotary speeds.

The electric motor can be a permanent magnet synchronous motor.

The details of one or more implementations of the subject matterdescribed in this specification are set forth in the accompanyingdrawings and the description below. Other features, aspects, andadvantages of the subject matter will become apparent from thedescription, the drawings, and the claims.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a schematic side view of an example well system.

FIG. 2 is a schematic view of an example motor drive system.

FIG. 3A is a schematic side half cross-sectional view of an exampledownhole-type system.

FIG. 3B is a schematic side half cross-sectional view of an examplemotor of the downhole-type system in FIG. 3A.

FIG. 4 is a flow chart of an example method for providing power to atool.

Like reference symbols in the various drawings indicate like elements.

DETAILED DESCRIPTION

In the downhole environment, it is difficult to install and operate anyequipment due to the caustic fluids present, pressures, temperatures,and relative distance from any supporting equipment that cannot berepackaged to fit in a small diameter tube. In addition, anyinstallation and removal of tools in the well requires the well to be“shutdown” or “killed” to prevent fluid flowing to the surface that cancause damage or injury, a very costly process not only in performing thework but also in lost production and risk in damaging the well wherefurther production is jeopardized.

While all these issues and risk exist, the potential benefit of wellintervention with production enhancing tools and measurement equipmentoutweighs the risk because of the enhanced production it can offer. Indownhole applications, downhole motors are needed to allow for downholepumping, compressing, or blowing of well fluids to enhance fluidrecovery and process flow. Downhole devices rotate at speeds that aredetermined by the process fluid and method of enhancement to the fluidflow and can range from 3,000 rotations per minute (rpm) to 60,000 rpm.Current downhole equipment typically do not operate at high speeds;typical downhole equipment operate below 6,000 rpm and usually below3,600 rpm.

Motor design is one factor that limits operating speeds. Another factoris whether the motor is operated or driven by a variable speed drive.Variable speed drive (VSD) describes equipment used to control the speedand rotational force (or torque output) of machinery, such as anelectric motor. If the output speed of a drive can be changed withoutsteps over a range, the drive is referred to as variable speed. Incontrast, some motors are fixed speed (operating at one speed) ortwo-speed and are controlled by switching on or off. In processes,demand of flow (for example, from a pump) can fluctuate, and varying thespeed of the drive can allow the operator to compensate for changes inprocess variable and can also save energy.

Another factor that affects operating speeds of downhole devices isbearings, specifically, the type of bearings used and how they areprotected from the environment. An example of a typical bearing used indownhole equipment is the fluid film bearing. Fluid film bearings needclean lubrication to operate reliably. Maintaining clean lubrication forfluid film bearings is typically accomplished by flooding the motor andbearing assembly with a barrier fluid (for example, within a protectedmotor section) and using a seal to mitigate process fluid ingress andcontamination. While such flooding allows for operation of the system,flooding can cause increased windage (an undesirable force created byfriction) and pumping loads of the fluid by the rotor, both of which canreduce overall efficiency as well as limit the ability of the equipmentto operate at faster speeds. Reliability and long operating life ofprocess equipment are key parameters in determining success andprofitability of a producing well. Well intervention to remove, repair,and re-install downhole devices can be very costly and, in some cases,be more expensive than the cost of the device itself.

While these benefits have been demonstrated, reliability and robustnessof equipment in this harsh environment is not close to conventionaltopside mounted equipment. The described technology can be implementedas a high speed motor drive, and a non-contact bearing system that doesnot rely on barrier fluid for operation can be utilized. This high speedsystem can be standalone in that it can be used to drive multiple,different devices, independent of the process fluid, as the system isisolated from the downhole environment. The drive system includes a highspeed motor (which can include a permanent magnet), magnetic bearings(radial and thrust), and a topside VSD to control motor speed andtorque. The system can include a magnetic bearing controller that isfully topside (that is, located at the surface), fully downhole (thatis, can be employed downhole, for example, within a wellbore), or haveparts topside and parts downhole. The drive system components areisolated from the environment, and the drive system is capable ofoperating at high speeds (for example, 60,000 rpm). Utilizing a highspeed drive system can allow for increased options in designing downholeequipment, without speed restrictions which are typically imposed ondownhole equipment.

FIG. 1 depicts an example well system 100 constructed in accordance withthe concepts herein. The well system 100 includes a well 102 having awellbore 104 that extends from the surface 106 through the Earth 108 toone more subterranean zones of interest 110 (one shown). The well system100 enables access to the subterranean zones of interest 110 to allowrecovery, i.e., production, of fluids to the surface 106 and, in certaininstances, additionally or alternatively allows fluids to be placed inthe earth 108. In certain instances, the subterranean zone 110 is aformation within the Earth 108 defining a reservoir, but in otherinstances, the zone 110 can be multiple formations or a portion of aformation. For simplicity's sake, the well 102 is shown as a verticalwell with a vertical wellbore 104, but in other instances, the well 102could be a deviated well with the wellbore 104 deviated from vertical(e.g., horizontal or slanted) and/or the wellbore 104 could be one ofthe multiple bores of a multilateral well (i.e., a well having multiplelateral wells branching off another well or wells).

In certain instances, the well system 100 is a gas well that is used inproducing natural gas from the subterranean zones of interest 110 to thesurface 106. While termed a “gas well,” the well need not produce onlydry gas, and may incidentally or in much smaller quantities, produceliquid including oil and/or water. In certain instances, the productionfrom the well 102 can be multiphase in any ratio, and/or despite being agas well, the well can produce mostly or entirely liquid at certaintimes and mostly or entirely gas at other times. For example, in certaintypes of wells it is common to produce water for a period of time togain access to the gas in the subterranean zone. The concepts herein,though, are not limited in applicability to gas wells or even productionwells, and could be used in wells for producing liquid resources such asoil, water or other liquid resource, and/or could be used in injectionwells, disposal wells or other types of wells used in placing fluidsinto the Earth.

The wellbore 104 is typically, although not necessarily, cylindrical.All or a portion of the wellbore 104 is lined with a tubing, i.e.,casing 112. The casing 112 connects with a wellhead 118 at the surface106 and extends downhole into the wellbore 104. The casing 112 operatesto isolate the bore of the well 102, defined in the cased portion of thewell 102 by the inner bore 116 of the casing 112, from the surroundingearth 108. The casing 112 can be formed of a single continuous tubing ormultiple lengths of tubing joined (e.g., threadedly and/or otherwise)end-to-end. In FIG. 1, the casing 112 is perforated (i.e., havingperforations 114) in the subterranean zone of interest 110 to allowfluid communication between the subterranean zone of interest 110 andthe bore 116 of the casing 112. In other instances, the casing 112 isomitted or ceases in the region of the subterranean zone of interest110. This portion of the wellbore 104 without casing is often referredto as “open hole.”

The wellhead 118 defines an attachment point for other equipment of thewell system 100 to be attached to the well 102. For example, FIG. 1shows well 102 being produced with a Christmas tree 120 attached thewellhead 118. The Christmas tree 120 includes valves used to regulateflow into or out of the well 102.

The well system 100 also includes a downhole-type system 124 residing inthe wellbore 104, for example, at a depth that is nearer to subterraneanzone 110 than the surface 106. The downhole-type system 124, being of atype configured in size and robust construction for installation withina well 102, can be any type of rotating equipment that can assistproduction of fluids to the surface 106 and out of the well 102 bycreating an additional pressure differential within the well 102. Forexample, the downhole-type system 124 can be a pump, compressor, blower,or multi-phase fluid flow aid. In particular, casing 112 is commerciallyproduced in a number of common sizes specified by the American PetroleumInstitute (the “API), including 4½, 5, 5½, 6, 6⅝, 7, 7⅝, 16/8, 9⅝, 10¾,11¾, 13⅜, 16, 116/8 and 20 inches, and the API specifies internaldiameters for each casing size. The downhole-type system 124 can beconfigured to fit in, and (as discussed in more detail below) in certaininstances, seal to the inner diameter of one of the specified API casingsizes. Of course, the downhole-type system 124 can be made to fit inand, in certain instances, seal to other sizes of casing or tubing orotherwise seal to the wall of the wellbore 104.

Additionally, as a downhole-type system 124, the construction of itscomponents are configured to withstand the impacts, scraping, and otherphysical challenges the system 124 will encounter while being passedhundreds of feet/meters or even multiple miles/kilometers into and outof the wellbore 104. For example, the downhole-type system 124 can bedisposed in the wellbore 104 at a depth of up to 20,000 feet (6,096meters). Beyond just a rugged exterior, this encompasses having certainportions of any electronics being ruggedized to be shock resistant andremain fluid tight during such physical challenges and during operation.Additionally, the downhole-type system 124 is configured to withstandand operate for extended periods of time (e.g., multiple weeks, monthsor years) at the pressures and temperatures experienced in the wellbore104, which temperatures can exceed 400° F./205° C. and pressures over2,000 pounds per square inch, and while submerged in the well fluids(gas, water, or oil as examples). Finally, as a downhole-type system124, the system 124 can be configured to interface with one or more ofthe common deployment systems, such as jointed tubing (i.e., lengths oftubing joined end-to-end, threadedly and/or otherwise), a sucker rod,coiled tubing (i.e., not-jointed tubing, but rather a continuous,unbroken and flexible tubing formed as a single piece of material), orwireline with an electrical conductor (i.e., a monofilament ormultifilament wire rope with one or more electrical conductors,sometimes called e-line) and thus have a corresponding connector (forexample, a jointed tubing connector, coiled tubing connector, orwireline connector). In FIG. 1, the system 124 is shown deployed onwireline 128.

A seal system 126 integrated or provided separately with a downholesystem, as shown with the downhole-type system 124, divides the well 102into an uphole zone 130 above the seal system 126 and a downhole zone132 below the seal system 126. FIG. 1 shows the downhole-type system 124positioned in the open volume of the bore 116 of the casing 112, and notwithin or a part of another string of tubing in the well 102. The wallof the wellbore 104 includes the interior wall of the casing 112 inportions of the wellbore 104 having the casing 112, and includes theopen hole wellbore wall in uncased portions of the wellbore 104. Thus,the seal system 126 is configured to seal against the wall of thewellbore 104, for example, against the interior wall of the casing 112in the cased portions of the wellbore 104 or against the interior wallof the wellbore 104 in the uncased, open hole portions of the wellbore104. In certain instances, the seal system 126 can form a gas and liquidtight seal at the pressure differential the system 124 creates in thewell 102. In some instances, the seal system 126 of the downhole-typesystem 124 seals against the interior wall of the casing 112 or the openhole portion of the wellbore 104. For example, the seal system 126 canbe configured to at least partially seal against an interior wall of thewellbore 104 to separate (completely or substantially) a pressure in thewellbore 104 downhole of the seal system 126 of the downhole-type system124 from a pressure in the wellbore 104 uphole of the seal system 126 ofthe downhole-type system 124. Although FIG. 1 includes both thedownhole-type system 124, in other instances, additional components,such as a surface compressor, can be used in conjunction with the system124 to boost pressure in the well 102.

In some implementations, the downhole-type system 124 can be implementedto alter characteristics of a wellbore by a mechanical intervention atthe source. Alternatively, or in addition to any of the otherimplementations described in this specification, the downhole-typesystem 124 can be implemented as a high flow, low pressure rotary devicefor gas flow in sub-atmospheric wells. Alternatively, or in addition toany of the other implementations described in this specification, thedownhole-type system 124 can be implemented in a direct well-casingdeployment for production through the wellbore. Other implementations ofthe downhole-type system 124 as a pump, compressor, or multiphasecombination of these can be utilized in the well bore to effectincreased well production.

The downhole-type system 124 can be used to locally alter the pressure,temperature, and/or flow rate conditions of the fluid in the wellbore104 proximate the system 124 (e.g., at the base of the wellbore 104). Incertain instances, the alteration performed by the system 124 canoptimize or help in optimizing fluid flow through the wellbore 104. Asdescribed above, the downhole-type system 124 creates a pressuredifferential within the well 102, for example, particularly within thewellbore 104 the system 124 resides in. In some instances, a pressure atthe base of the wellbore 104 is a low pressure (e.g., sub-atmospheric);so unassisted fluid flow in the wellbore can be slow or stagnant. Inthese and other instances, the downhole-type system 124 introduced tothe wellbore 104 adjacent the perforations 114 can reduce the pressurein the wellbore 104 near the perforations 114 to induce greater fluidflow from the subterranean zone 110, increase a temperature of the fluidentering the system 124 to reduce condensation from limiting production,and increase a pressure in the wellbore 104 uphole of the system 124 toincrease fluid flow to the surface 106.

The downhole-type system 124 moves the fluid at a first pressuredownhole of the system 124 to a second, higher pressure uphole of thesystem 124. The system 124 can operate at and maintain a pressure ratioacross the system 124 between the second, higher uphole pressure and thefirst, downhole pressure in the wellbore. The pressure ratio of thesecond pressure to the first pressure can also vary, for example, basedon an operating speed of the system 124.

The downhole-type system 124 can operate in a variety of downholeconditions of the wellbore 104. For example, the initial pressure withinthe wellbore 104 can vary based on the type of well, depth of the well102, production flow from the perforations into the wellbore 104, and/orother factors. In some examples, the pressure in the wellbore 104proximate a bottomhole location is sub-atmospheric, where the pressurein the wellbore 104 is at or below about 14.7 pounds per square inchabsolute (psia), or about 101.3 kiloPascal (kPa). The system 124 canoperate in sub-atmospheric wellbore pressures, for example, at wellborepressure between 2 psia (13.8 kPa) and 14.7 psia (101.3 kPa). In someexamples, the pressure in the wellbore 104 proximate a bottomholelocation is much higher than atmospheric, where the pressure in thewellbore 104 is above about 14.7 pounds per square inch absolute (psia),or about 101.3 kiloPascal (kPa). The system 124 can operate in aboveatmospheric wellbore pressures, for example, at wellbore pressurebetween 14.7 psia (101.3 kPa) and 5,000 psia (34,474 kPa).

The well system 100 can include a magnetic bearing system for rotorsupport (a magnetic thrust bearing for thrust support and a magneticradial bearing for radial support), a high speed permanent magnet motorfor torque, a sensor-less long distance variable frequency drive,magnetic bearing controls, and advanced fluid compression and pumpconfiguration can be used to improve reliability and robustness ofdownhole-type equipment. The use of the magnetic bearing system andpermanent magnet motor allow for adequate operating clearances betweenrotating and nonrotating parts for fluid to pass, eliminating the needfor seals, barrier fluid systems or protection bag/bellow systems.Particulate material in process fluid is free to flow through theclearances. For example, particulates can be approximately 1-4 mm insize. The use of these systems can also provide operational data for thewell currently unavailable, or only available with additional sensorsystems. For example, the sensor-less variable frequency drive canprovide data on operating temperature and fluid properties through itsoperating requirements. Or, another example is an active thrust bearingcan provide data on operating pressure during operation and liquid/gascontent in the well. The device consists of high temperature componentsto allow survival in high temperature environments present in deepwells. The device can utilize fully isolated rotor and stator parts toprotect any materials and components that would be adversely affected bythe process fluids. This provides the isolation for allowing the processfluid to flow into and through the motor and bearings.

Magnetic bearing systems can offer advantages in certain applicationsover conventional mechanical bearings or air bearings. Magnetic bearingsdo not require lubrication and can operate in a variety of environmentsin which typical lubricated bearings have difficulty operating (such asvacuum conditions or in the presence of sour gas). The performance ofactive magnetic bearings is adjustable using a controller programmed insoftware (within the load ratings of the actuators of the magneticbearings), whereas mechanical bearings require a mechanical change inhardware to provide a change in performance and/or response. A controlloop (maintained, for example, by a controller) operates active magneticbearings, as the actuators of active magnetic bearings are not passivelystable.

Downhole devices typically operate in harsh environments constrained bythe casing diameter installed in a drilled well. The process fluidspresent in the well are typically caustic on materials and can degradeequipment operation over the lifetime of the well. Lubrication formechanical bearings can be quickly lost as the process fluids flowthrough the downhole devices, rendering the mechanical bearingsunusable. Conventional approaches, for example, employed on electricalsubmersible pumps, include creating a chamber of clean oil for themechanical bearings to operate on. The chamber is kept relatively cleanby a labyrinth seal, but over time, process fluids can contaminate theoil, which can result in bearing failure.

In contrast, magnetic bearings can be isolated from the downholeenvironment or optionally operated within the downhole environment,exposed to the process liquids, if the components are compatible.Downhole-type devices can use active magnetic bearing systems that donot require lubrication and can operate flooded in the process fluid.For sealed systems (such as a motor for an electrical submersible pump),the downhole device does not need to be flooded in liquid to operate,which can significantly reduce drag losses on the motor and thereforeincrease pumping efficiency. Magnetic bearings also impose minimallosses. Therefore, the use of magnetic bearing systems in downholedevices can increase the relative torque output for an equivalentlysized motor, or reduce size and power requirements for the same shafttorque output. Additionally, the motor is versatile in that the motorcan be operated in a barrier fluid (as is done conventionally) or can beisolated from the fluid, meaning the motor can be operated flooded, flowthrough, or fully sealed with magnetic coupling operation.

The well system 100 includes a motor drive system 200 to provide powerto a downhole-type tool (such as the downhole-type system 124). Themotor drive system includes a VSD 203 (described in more detail later)and a downhole-type electric motor 312 (not shown in FIG. 1, butdescribed in more detail later) to generate rotational force for thedownhole-type system 124. The VSD 203 can be located at the surface 106and is electrically connected (for example, by the wireline 128) to themotor 312, which can be positioned in the wellbore 104. The VSD 203 cancontrol and supply power to the motor 312 when the motor 312 ispositioned at a downhole location inside the wellbore 104. The motor 312can operate at rotary speeds that are considered high speed in theindustry, for example, rotary speeds over 3,600 rpm. The distancebetween the surface 106 and the downhole location (of the motor 312positioned in the wellbore 104) can be at least 100 meters (m). In otherwords, the VSD 203 and the motor 312 positioned in the wellbore 104 canbe physically located at least 100 m away from each other. In somecases, the distance between the surface 106 and the downhole location isat least 500 m. For example, the VSD 203 can be located topside (at thesurface 106), and the motor 312 can be positioned downhole within thewellbore 104 over 500 m away from the VSD 203. In general, a distancebetween the VSD 203 and the motor 312 is such that, without the featuresdescribed in this disclosure, drive signals transmitted from the VSD 203to the motor 312 over the long distances can suffer losses that lowerefficiency and negatively impact motor speed and torque control.Therefore, in some cases with the features described in this disclosure,the VSD 203 can control and supply power to the motor 312 when the motor312 is spaced apart from the VSD 203 by a distance of at least 100 m. Insome cases, the VSD 203 can generate and transmit a drive signal to themotor 312 in order to supply power to the motor 312. The motor drivesystem 200 can include a step-up transformer 205 (described in moredetail later) electrically coupled to the motor 312 and the VSD 203. Thetransformer 205 can prevent common mode current and capacitive leakagecurrent through the transmitted drive signal over the distance from theVSD 203 to the electric motor 312. The transformer 205 can also step upthe drive voltage over the distance, allowing the use of a low voltageVSD 203. The distance between the VSD 203 and the transformer 205 can beless than the distance between the transformer 205 and the motor 312. Inother words, the transformer 205 is physically located closer to the VSD203 than the motor 312 (which can be located downhole). For example, thetransformer 205 can be positioned at the surface 106 like the VSD 203,while the motor 312 is positioned within the wellbore 104. The motordrive system 200 can include a power source 201, such as an electriccurrent source like a grid.

FIG. 2 illustrates a schematic view of an example of the motor drivesystem 200. The motor drive system 200 includes the power source 201,the VSD 203, the step-up transformer 205, and the electric motor 312.The components (201, 203, 205, 312) of the system 200 are allelectrically coupled to one another. The power source 201 can include analternating current source, and the power source 201 can include arectifier to convert the alternating current into direct current toprovide a direct current source 201 to the motor drive system 200. Themotor drive system 200 can include a controller 220 electrically coupledto the direct current source 201, the VSD 203, the transformer 205, andthe motor 312. The motor drive system 200 shown in FIG. 2 employs athree-phase drive, and the VSD 203 together with the transformer 205 canbe used to control the rotary speed of the motor 312 over long cabledistances (for example, over distances longer than 100 m).

The VSD 203 is a VSD of low voltage (less than 600 volts). The VSD 203can generate and transmit a drive signal to supply power to the motor312. The drive signal can be sufficient to power the motor 312 tooperate at the rotary speeds, for example, at speeds of at least 6,000rpm. The drive signal can include a pulse width modulated sinusoidalwaveform, and the VSD 203 can switch frequencies at a rate that issufficient to generate the drive signal to power to motor 312 to operateat the rotary speeds. For example, the VSD 203 can produce a highfrequency drive signal of 1,000 hertz (Hz) for a 60,000 rpm two polemotor or (as another example) 2,000 Hz for a 60,000 rpm four-pole motor.With pulse width modulation, the average value of voltage (and current)to a load is controlled by turning a switch between supply and load, onand off at a fast rate. The longer the switch is on compared to the offperiods, the higher the total power supplied to the load. The power lossin the switching device (the VSD 203) implementing the pulse widthmodulation can be very low. When the switch is off, there is practicallyno current, and when the switch is on (and power is being transferred tothe load), there is almost no voltage drop across the switch. Power loss(which is the product of voltage drop and current), is therefore (inboth cases) very low. To produce the high frequency sinusoidal waveform,insulated gate bipolar transistors can switch at frequencies five to tentimes faster than the waveform being produced in order to generate aclean waveform with a total harmonic distortion of less thansubstantially 15% and reduce switching harmonics (which cause losses inthe system). The VSD 203 can be sensorless. In other words, the VSD 203can drive the motor 312 across long distances (for example, longer than100 m) and can operate without sensors, meaning rotor speed sensorsignal transmissions and position sensor signal transmissions are notrequired.

The step-up transformer 205 steps up the output from the VSD 203. Thetransformer 205 can include a gapped core, which can be used to allow ashort-term direct current to pass from the VSD 203 to the motor 312 forstartup of the motor 312. The controller 220 can perform operationsincluding controlling the direct current source 201 to pass the directcurrent through the gapped core to the motor 312. The gapped core canfacilitate direct current transfer from the VSD 203 to the motor 312.The transformer 205 can include core material, which can transfer thepulse width modulated signal to the motor 312 with minimal core loss.The transformer 205 can include a primary winding 215 a, a secondarywinding 215 b, and a capacitive shield 213 between the primary winding215 a and the secondary winding 215 b. The shield 213 can be used toprevent the capacitive leakage in the drive signal transmitted over thedistance from the VSD 203 to the motor 312. Using the transformer 205can reduce or eliminate capacitive ground current 211 by cable parasiticcapacitance. Without the transformer 205, there can be a large groundcurrent from the power source 201 (such as a utility grid) to the cableground due to large capacitance of the long cable between the VSD 203and the motor 312. Large ground currents are undesirable duringoperation because the ground current can interfere with controlling theVSD 203. Without the transformer 203, large ground current can also flowthrough the power source 201 (utility grid), which is also anundesirable result. For example, without the transformer 203, currentcan travel from the power source 201 to the VSD 203, from the VSD 203 tothe motor 312, along with leakage to the ground current.

The electric motor 312 can include a permanent magnet. In some cases,the electric motor 312 is a permanent magnet synchronous motor. Asynchronous motor is similar to an alternator with a rotating field. Theelectric motor 312 can include an electric rotor and an electric statorsurrounding the electric rotor. In some cases, when the electric motor312 is pre-spinning prior to the start of the VSD 203, the controller220 can perform operations including aligning a voltage of the electricstator of the motor 312 to synchronize with a rotary speed of theelectric rotor of the motor 312. During startup of the motor 312, therotor of the motor 312 in a known position must be aligned with respectto the stator of the motor 312. The alignment can be facilitated bypassing a direct current to a d-axis armature winding. The d-axis is theaxis of the field winding in the direction of the direct current fieldand is also referred as the rotor direct axis. The stator voltage mustbe aligned in sync to the rotary speed of the rotor in order tofacilitate smooth, synchronous operation of the motor 312. Thisalignment can be performed without the use of sensors. For example, thealignment can be performed based on the known motor current. Someexamples of tuning parameters that can be adjusted to optimizecatch-spin performance of the alignment include primary to secondaryleakage inductance of the step up transformer 203, primary to secondarystep up ratio, cable inductance, and cable resistance.

In instance where the motor 312 is used in a downhole environment, theconstruction of the components of the motor 312 are configured towithstand the impacts, scraping, and other physical challenges theelectric machine can encounter while being passed hundreds offeet/meters or even multiple miles/kilometers into and out of awellbore. For example, the motor 312 can be disposed in a wellbore at adepth of up to 15,000 feet (4,572 meters). Beyond just a ruggedexterior, this encompasses having certain portions of any electronicsbeing ruggedized to be shock resistant and remain fluid tight duringsuch physical challenges and during operation. Additionally, theelectric machine is configured to withstand and operate for extendedperiods of time (e.g., multiple weeks, months, or years) at thepressures and temperatures experienced in a wellbore, which temperaturescan exceed 400° F./205° C. and pressures over 2,000 pounds per squareinch, and while submerged in the well fluids (gas, water, or oil, asexamples). The motor 312 can be configured to interface with one or moreof the common deployment systems, such as jointed tubing (i.e., lengthsof tubing joined end-to-end, threadingly and/or otherwise), a suckerrod, coiled tubing (i.e., not-jointed tubing, but rather a continuous,unbroken, and flexible tubing formed as a single piece of material), orwireline with an electrical conductor (i.e., a monofilament ormultifilament wire rope with one or more electrical conductors,sometimes called e-line) and thus have a corresponding connector (e.g.,positioning connector, which can be a jointed tubing connector, coiledtubing connector, or wireline connector).

To protect the electrical components in the electric machine, theelectronics can be “canned” or otherwise isolated from the wettingfluid. That is, a shield can be positioned at least along an innercircumference of the stators 310. The stator 310 c can include sealingelements to isolate the stator 310 c from an outside environment. Thestator sealing elements act as a shield to protect and isolate windings.The stator sealing elements are welded or otherwise attached to thestators 310 c to prevent process fluids from contacting the windings andaffecting performance. The sealing elements can be metallic andnon-magnetic, but can also be made of a non-metallic material, such aspolyether ether ketone (PEEK) or ceramic. The electric motor 312 is alsoshown in FIG. 3B and is described in more detail later.

FIG. 3A shows a half side cross-sectional view of the exampledownhole-type system 124. Referring to both FIGS. 1 and 3A, the exampledownhole-type system 124 includes a blower 300, a thrust bearing module311, and the motor 312 (the motor 312 is part of the motor drive system200 and also a part of the downhole-type system 124). As mentionedpreviously, the downhole-type system 124 can include in addition to orinstead of the blower 300, another type of rotating equipment, such as apump (e.g. an electrical submersible pump). In the context of thisdisclosure, an uphole end or direction is an end nearer or moving in adirection towards the surface 106. A downhole end or direction is an endnearer of moving in a direction away from the surface 106. A coupling320 is positioned at an uphole end of the blower 300. The coupling canbe of a type used for a wireline connection, a tubing connection, or anyother connection configured to support the weight of the downhole-typesystem. The coupling 320 can include a standard attachment method toattach the blower 300 to a support system. For example, a threadedinterface can be used for sucker rod, or a set of bolts can be used toattach two flanges together for production tubing. The blower 300includes an inlet 306 to receive a gas at the first pressure downhole ofthe blower 300 and an outlet 308 to output the gas at the second, higherpressure uphole of the blower 300. The inlet 306 can include a filter tolimit particle sizes above a certain threshold from entering thedownhole-type system 124. A cylindrical outer housing 310 a houses animpeller in fluid communication with the inlet 306 to receive the gasfrom the wellbore 104 at the first pressure downhole of the blower 300and to drive the gas to the outlet 308 at the second, higher pressureuphole of the blower 300. The inlet 306 includes a series of holesevenly spaced around the circumference of the housing 310 a and orientedin a downhole trajectory. The outlet 308 includes a series of holesevenly spaced around the circumference of the housing 310 a and orientedin a uphole trajectory. With the system 124 residing in the wellbore104, the inlet 306 is at a downhole end of the blower 300 and the outlet308 is at an uphole end of the blower 300. At a downhole end of thesystem 124 is a conical tip 323. The conical tip 323 reduces thepressure drop across the system 124. In some implementations, theconical tip 323 can house electronics that can be used in aspects ofoperation of the system 124 or for sensors. In some instances, thesystem 124 can be positioned in the well with the downhole inlet 306positioned adjacent to the perforations 114 in the wellbore 104. Forexample, the blower 300 can be positioned in the wellbore 104 such thatthe inlet 306 is disposed next to and immediately uphole of theperforations 114 to maximize or improve the fluid flow from theperforations into the blower 300. In some examples, the inlet 306 maynot be adjacent to perforations 114, such as the inlet 306 beingpositioned greater than about twenty feet away from the perforations114. In some instances, a speed of the blower 300 is adjusted based onthe fluid flow from the subterranean zone into the wellbore 104 (e.g.,via perforations 114). For example, as the fluid flow from thesubterranean zone into the wellbore 104 decreases, a speed of the blower300 can increase to draw more fluid flow from the subterranean zone intothe wellbore 104.

As previously described, the downhole-type system 124 moves the fluidfrom the downhole inlet 306 at the first pressure to the uphole outlet308 at the second, higher pressure. This pressure differential promotesthe fluid flow to move uphole of the system 124, for example, at ahigher flow rate compared to a flow rate in a wellbore without a blower.The blower 300 can operate at a variety of speeds, for example, whereoperating at higher speeds increases fluid flow, and operating a lowerspeeds reduces fluid flow. In some instances, the impeller of the blower300 can operate at speeds up to 120,000 rpm. In some instances, theimpeller of the blower 300 can be run at lower speeds (e.g., 40,000 rpm,or other). For the downhole-type system 124 illustrated in FIGS. 1 and3A, the maximum operating speed is 60,000 rpm. Specific operating speedsfor the downhole system are defined based on the fluid, pressures andflows for the well parameters and desired performance. Speeds may be asslow as 10,000 rpm or as fast as 120,000 rpm. While the downhole systemhas an optimal speed range at which it is most efficient, this does notprevent the downhole system from running at less efficient speeds toachieve a desired flow for a particular well, as well characteristicschange over time.

The motor 312, the thrust bearing module 311, and the blower 300 are allcoupled together on a central shaft 316. The central shaft 316 can belevitated and axially supported by magnetic thrust bearing assemblieslocated in the thrust bearing module 311 as the central shaft 316rotates. Radial bearing assemblies can radially levitate and support thecentral shaft 316. While one of each motor 312, thrust bearing module311, and blower 300 modules are shown, more than one of each or all arepractical in this configuration, thus allowing for additional motorpower, additional thrust load support, and additional flow or pressurecapacity to be added independently of each other to best produce thespecific well performance. In addition, while the order of motor 312,thrust bearing module 311, and blower 300 module from downhole to upholeis shown, each module functions independently and can be placed in otherorders that best suit the operation and integration of each module.Additionally, while a blower 300 is shown, this can be replaced with acompressor, a liquid pump, a multiphase pump, or a combination thereofthat best suits the fluids and conditions of the well to maximize wellperformance. In addition, the use of magnetic thrust bearing assembliescan be seen as one example of such an implementation of magneticbearings, where magnetic radial bearings can be used instead of or inaddition to, in any case to enhance the downhole system performance.Magnetic bearings can be used to maintain levitation along at least oneaxis. In other words, the magnetic bearings can be used to maintainaxial levitation of the rotatable central shaft 316, radial levitationof the rotatable central shaft 316, or both.

In some implementations, an active damping circuit can be included. Theactive damping circuit uses a coil to sense rotor radial motion andprovide a current in size and frequency relative to this motion to acontrol board. The control board amplifies this signal and adjusts therelative polarity/phase to feed it back to a damping coil that reactsagainst the rotor field to resist the motion, thus damping out themotion. No radial position sensors or controller is required foroperation. The active damping circuit is able to adjust the magneticfield sufficiently enough to reduce vibration, but does not have thepower to significantly affect the lifting or support characteristics ofthe bearing. In some implementations, the active damping circuit acts asa generator that generates power when the axial gap decreases and thuspowers a control coil to increase the levitating force. Thus, it doesn'tneed a sensor or an outside power source/controller. This approach canalso be used for the axial axis, where a sense coil output sensing axialmotion is amplified and fed to a damping to coil to react against therotor field to resist motion.

The magnetic thrust bearing assembly and the magnetic radial bearingassembly can fully support the central shaft 316 with one or moreelectromagnetic fields. That is, the central shaft 316 is not physicallycoupled the outer housing 310 during normal operation; there is nophysical connection between the central shaft 316 and the outer housing310. In other words, the shaft is spaced apart from the housing 310 andany associated mechanism connected to the housing 310 with a radial gapbetween the central shaft 316 and the housing 310.

In the illustrated implementation, the motor 312 is positioned downholeof the blower 300. The illustrated implementation also shows the thrustbearing module 311 resides between the motor 312 and the blower 300. Insome instances, the blower 300, the thrust bearing module 311, and themotor 312 can be assembled in a different order. For example, the thrustbearing module 311 can be positioned downhole of the motor 312 or upholeof the blower 300.

In FIG. 3A, the central shaft 316 comprises multiple sub-sectionscoupled together: a blower rotor 316 a, a thrust bearing rotor 316 b,and an electric rotor 216 c (which is the rotor of the motor 312). Eachsub-section is joined together by a coupling 324. The coupling 324 canbe a bellows, quill, diaphragm, or other coupling type that providesaxial stiffness and radial compliance. In certain instances, thecoupling 324 can allow for angular misalignment of 0.30-2.0 degrees, anda lateral misalignment of 0.01 inches. Variation in thermal growth canbe designed to be accepted in the compressor and motor clearances,though the coupling can tolerate about 0.03 inches of axialmisalignment. In some implementations, the central shaft 316 can includea single, unitary shaft that runs through the blower 300, the thrustbearing module 311, and the motor 312. In the same way, the blower 300,the thrust bearing module 311, and the motor 312 can each have their ownouter casings (310 a, 310 b, 310 c, respectively) or a combined outercasing 310.

The use of magnetic bearings allows for a seal-less design. That is, thesurface of the blower rotor 316 a, the thrust bearing rotor 316 b, andthe electric rotor 316 c need not be sealed from and can all be exposedto the production fluid. As no mechanical bearings are used in thedownhole-type system, no lubrication is needed. As there is nolubrication or mechanical parts that have contamination concerns, noseals are needed for such components. Sensitive electronic and magneticcomponents can be “canned” or otherwise isolated from the downholeenvironment without affecting their electromagnetic characteristics.There is a fluid path through the active magnetic bearing assembliesthat allow fluid to flow through an “air-gap” in each of the bearings.More specifically, the active magnetic thrust bearing assemblies havegaps between a bearing housing 330 and the central shaft 316. The gap isunsealed and is of sufficient size to allow fluid flow through themagnetic thrust bearing assembly. The gaps can be annular fluid gapsthat are not simply exposed to the process fluid flowing through thedownhole-type system 124, but the process fluid is actively flowedthrough the gaps. The magnetic radial bearing assemblies include one ormore gaps between a bearing housing 330 and the central shaft 316, andsuch process fluid flow (that is, through the gaps) allows for coolingof, for example, the rotor 316 and the bearing assemblies.

The radial bearing gaps and the thrust bearing gaps are sufficientlylarge to allow particulates to pass through without causing damage torotating or stationary components. For example, in the illustratedimplementation, an air-gap between the central shaft 316 (e.g.,permanent magnet rotor 316 c) and a stator of the motor 312 receives thefluid during operation of the downhole-type system 124. That is, anair-gap between the permanent magnet rotor 316 c and the electric statorof the motor receives the fluid during operation of the motor. Thebearings do not require seals as there is no physical contact betweenthe rotor 316 and the outer case 310 b. In other words, the centralshaft 316 is spaced apart from the outer housing 310 and is notmechanically connected to the outer housing 310.

FIG. 3B further illustrates the motor 312 of the downhole-type system124 (the motor 312 is also part of the motor drive system 200). In theillustrated implementations, the motor 312 is coupled to a downhole endof the thrust bearing module 312 (not shown). The motor 312 can beconfigured to drive another piece of equipment, such as the blower rotor316 a (not shown). The motor 312 includes an electric rotor 316 c thatcan be levitated and supported by one or more magnetic bearings (orinstead of or in addition to the thrust bearing module 311). The rotor316 c includes a permanent magnet. The rotor 316 c can be coupled to thethrust bearing rotor 316 b by a magnetic coupling 324 attached to an endof the rotor 316 c. The coupling 324 can be a bellows, quill, diaphragm,or other coupling type that provides axial stiffness and radialcompliance. The coupling 324 can transmit rotational force to a separaterotational device (such as the thrust bearing module 311, the blower300, or another piece of rotating equipment). In certain instances, thecoupling 324 can allow for angular misalignment of 0.30-2.0 degrees, anda lateral misalignment of 0.01 inches. Variation in thermal growth canbe designed to be accepted in the compressor and motor clearances,though the coupling 334 can tolerate about 0.03 inches of axialmisalignment. The motor 312 includes a containment sleeve 325surrounding the rotor 316 c and the coupling 324. The containment sleeve325 can maintain the rotor 316 c and the coupling 324 in compressionduring rotation of the rotor 316 c at the rotary speeds. The containmentsleeve 325 can also maintain the permanent magnets on the rotor 316 c incompression during rotation of the rotor 316 c at the rotary speeds. Thecontainment sleeve 325 can support a centrifugal loading of the coupling324 and can be made of a high tensile strength material including metal,carbon-fiber, or combinations of both. In some cases, the containmentsleeve 325 is made of metal, and the metallic containment sleeve 325 canform a portion of a stiffness path of the rotor 316 c.

An electric stator 310 c surrounds the rotor 316 c. One or more magneticradial bearings can support and levitate the rotor 316 c to the electricstator 310 c. In some cases, the thrust bearing module 311 axiallysupports the rotor 316 c while the rotor 316 c rotates, so no thrustbearing is needed within the motor 312. In some cases (although notshown), a downhole-type system does not include separate thrust bearingmodule 311 that includes all of the magnetic thrust bearings, but one ormore magnetic thrust bearings are included in the system 124 anddistributed across the various modules of the system (such as within theblower 300 or the motor 312). The stator 310 c is canned using ametallic or non-metallic sleeve on the inner diameter of the stator 310c. The stator 310 c can be constructed with laminations having athickness sufficient to decrease eddy current losses due to a frequencyof a drive signal generated and transmitted by a VSD (such as the VSD203) to supply power to the motor 312 to operate at the rotary speeds.In some implementations, the distance between the outer diameter of thecontainment sleeve 325 and the inner diameter of the stator 310 c issubstantially 0.025 inches or larger. In this specification,“substantially” means a deviation or allowance of up to 10 percent (%)and any variation from a mentioned value is within the tolerance limitsof any machinery used to manufacture the part. The can is sealed, bywelding for example, at each end and supported from any well pressure bythe stator and/or potting behind the sleeve to insure it does not deformduring operation. In some implementations, the rotor 316 c can include aprotective rotor casing that shields vital rotor components from anoutside environment (such as the uphole zone 130 or the downhole zone132). Multiple motors (or similar electric machines) 312 can beconnected in series to produce more power if needed.

The motor 312 is controlled by a high frequency variable speed drive(VSD) from the surface. Variable frequency or speed allows the motor 312to drive the rotating device at a speed optimal for well production. Italso allows for the same drive to be used at many well sites whereperformance in speed and power vary. While sensored drives could beused, bringing sensor signals to the surface over long distancespresents many challenges, including cables and connectors in addition tohaving the actual sensor and their associated electronics installed inthe system. The downhole-type system 124 uses a sensor-less VSD (such asthe VSD 203) capable of long distance (in some cases, longer than 500 m)motor 312 control. This sensor-less VSD 203 monitors the speed of themotor 312 and is able to maintain speed or torque control of the motor312 to ensure it operates as desired. The VSD 203 is also capable ofinterpreting the machine parameters to provide operating data on motortemperature and fluid properties, such as density, for example.

Cables connect the topside VSD 203 to the downhole motor 312,transmitting the low voltage (<600 VAC) or medium voltage (<10,000 VAC)from the VSD 203 to the motor 312. For longer distances higher voltageis desired to reduce current losses in the cable and reduce cable size.Reductions in cable size reduce cable cost and cable weight, thoughrequire higher class of electrical insulation on the cable.

The components described previously within this disclosure can be usedto implement the example method 400 shown in FIG. 4. The method 400 canbe implemented to provide power to a tool, such as the downhole-typesystem 124. At 401, a drive signal is generated by a VSD (such as theVSD 203) to supply power to an electric motor (such as the motor 312)that is physically positioned apart from the VSD by a distance of atleast 100 m. For example, the VSD 203 can be located at the surface 106,and the motor 312 can be located within the wellbore 104. The electricmotor is configured to operate at rotary speeds of at least 6,000 rpm.

At 403, the drive signal is transmitted by the VSD 203 to a step-uptransformer (such as the transformer 205) electrically coupled in seriesto the VSD 203 and the motor 312. The drive signal can be a pulse widthmodulated drive signal, and generating and transmitting the pulse widthmodulated drive signal with the VSD 203 can include switchingfrequencies at a rate that is sufficient to generate the drive signal topower the motor 312 to operate at the rotary speeds. The switchingfrequency can be 5 to 20 times faster than the fundamental drivingfrequencies (or even faster). For example, the switching frequency canbe in a range of 1000 Hz to 25,000 Hz.

At 405, the drive signal received from the VSD 203 is modified by thetransformer 205 to prevent capacitive leakage in the drive signal. Thetransformer 205 can include a gapped core to allow short-term directcurrent transfer from the VSD 203 to the motor 312. The transformer 205can include a shield (such as the shield 213) to prevent capacitiveleakage in the drive signal transmitted over the distance between theVSD 203 and the motor 312.

At 407, the drive signal (modified by the transformer 205) istransmitted over the distance of at least 100 m to the motor 312. TheVSD 203 can drive the motor 312 across long distances without employingsensors.

At 409, the electric motor 312 is operated at the rotary speeds (of atleast 6,000 rpm) in response to receiving the drive signal modified bythe transformer 205. During startup of the motor 312, a direct currentcan be transmitted to pass through a gapped core of the transformer 205to the motor 312. When the motor 312 is pre-spinning prior to the startof the VSD 203, a voltage of an electric stator of the motor 312 (suchas the stator 310 c) is aligned to synchronize with a rotary speed of anelectric rotor of the motor 312 (such as the rotor 316 c).

While some examples of the subject matter have been disclosed, aspectsof this disclosure can describe other implementations. For example, insome implementations, the central shaft rotates at a sub-critical speedbelow a first harmonic of the central shaft. In some implementations,the central shaft can include a single, continuous shaft. While theillustrated examples included two radial bearings within each module, asingle radial bearing at an uphole end of the downhole-type system andat a downhole end of the downhole-type system (two total radialbearings) can provide adequate levitation and support. Active and/orpassive damping systems can be used on the active magnetic bearings. Ininstances where a passive damping system is used, a highly electricallyconductive metal plate, such as a copper plate, can be used. In such aninstance, the movement of the rotor generates eddy currents on a copperplate. The eddy currents in turn generate a magnetic field that opposedthe field in the rotor, resulting in a force applied to the rotoropposite that of the motion, reducing the motion. The faster and largerthe motion, the larger the force generated on the plate in response tothe motion. While a permanent magnet rotor was described in the contextof the motor, an inductive rotor, can be used to similar effect at lowspeeds (for example, less than 6,000 rpm).

The techniques described here can be implemented to yield a constructionthat is simple, inexpensive, and physically robust. The system can bedeployed without special hydraulic or electrical requirements and can beeasily retrievable with minimum or no risk of being stuck in thewellbore. The concepts described herein with respect to a blower couldalso be applied to a compressor, having a higher pressure ratio andlower throughput, a pump, or a multiphase system where the fluid is acombination of liquid and gas. While this disclosure has been describedin the context of production applications, it can also be used ininjection applications. For example, the described systems can be usedto inject fluid into a reservoir to maintain a production pressure onthe reservoir.

A number of implementations have been described. Nevertheless, it willbe understood that various modifications may be made. Accordingly, otherimplementations are within the scope of the following claims.

What is claimed is:
 1. A system to provide power to a downhole-typetool, the system comprising: a downhole-type electric motor configuredto be positioned in a wellbore, the downhole-type electric motorconfigured to operate at rotary speeds of at least 6,000 rotations perminute (rpm); a low voltage variable speed drive electrically connectedto the electric motor, the variable speed drive configured to, when thevariable speed drive is positioned at a surface of the wellbore and theelectric motor is positioned in a downhole location in the wellbore,operate at a voltage of less than 600 volts to control and supply powerto the electric motor to operate at rotary speeds of at least 6,000 rpm;and a step-up transformer electrically connected to the electric motorand the low voltage variable speed drive, wherein the step-uptransformer comprises a gapped core and a capacitive shield, and whereinthe step-up transformer and the low voltage variable speed drive arecooperatively configured to power the electric motor to operate at therotary speeds of at least 6,000 rotations per minute across the distancebetween the surface and the downhole location in the wellbore.
 2. Thesystem of claim 1, wherein a distance between the surface and thedownhole location is at least 100 meters.
 3. The system of claim 2,wherein the distance between the surface and the downhole location is atleast 500 meters.
 4. The system of claim 1, wherein the variable speeddrive is sensorless.
 5. The system of claim 1, wherein the variablespeed drive is configured to transmit a drive signal comprising a pulsewidth modulated sinusoidal waveform, wherein the variable speed drive isconfigured to switch frequencies at a rate that is sufficient togenerate the drive signal to power the electric motor to operate at therotary speeds.
 6. The system of claim 1, wherein the electric motorcomprises: an electric rotor; an electric stator surrounding theelectric rotor; a magnetic coupling attached to an end of the electricrotor, the magnetic coupling configured to transmit rotational force toa separate rotational device; and a containment sleeve surrounding theelectric rotor and the magnetic coupling, the containment sleeveconfigured to maintain the electric rotor and the magnetic coupling incompression during rotation of the electric rotor at the rotary speeds.7. The system of claim 6, wherein the containment sleeve is configuredto support a centrifugal loading of the magnetic coupling.
 8. The systemof claim 6, wherein the electric rotor comprises a permanent magnet, andthe containment sleeve is configured to maintain the permanent magnet incompression during rotation of the electric rotor at the rotary speeds.9. The system of claim 6, wherein the containment sleeve is made of ahigh tensile strength material comprising at least one of metal orcarbon-fiber.
 10. The system of claim 6, wherein the containment sleeveis made of metal, wherein the metallic containment sleeve is configuredto form a portion of a stiffness path of the electric rotor.
 11. Thesystem of claim 6, wherein the electric stator is constructed withlaminations having a thickness sufficient to decrease eddy currentlosses due to a frequency of a drive signal generated and transmitted bythe variable speed drive to supply power to the electric motor tooperate at the rotary speeds.
 12. The system of claim 6, wherein adistance between an outer diameter of the containment sleeve and aninner diameter of the electric stator is substantially 0.025 inches orlarger.
 13. The system of claim 1, wherein the motor is a permanentmagnet synchronous motor.
 14. A system to provide power to a tool, thesystem comprising: an electric motor configured to operate at rotaryspeeds of at least 6,000 rotations per minute (rpm); a low voltagevariable speed drive electrically connected to the electric motor, thevariable speed drive configured to operate at a voltage of less than 600volts to control and supply power to the electric motor to operate atrotary speeds of at least 6,000 rpm when the electric motor is spacedapart from the variable speed drive by a distance of at least 100meters; and a step-up transformer electrically connected to the electricmotor and the low voltage variable speed drive, wherein the step-uptransformer comprises a gapped core and a capacitive shield, and whereinthe step-up transformer and the low voltage variable speed drive arecooperatively configured to power the electric motor to operate at therotary speeds of at least 6,000 rotations per minute across the distancebetween the electric motor and the low voltage variable speed drive. 15.The system of claim 14, wherein the variable speed drive is configuredto transmit a drive signal comprising a pulse width modulated sinusoidalwaveform, wherein the variable speed drive is configured to switchfrequencies at a rate that is sufficient to generate the drive signal topower the electric motor to operate at the rotary speeds.
 16. The systemof claim 14, wherein the electric motor comprises: an electric rotor; anelectric stator surrounding the electric rotor; a magnetic couplingattached to an end of the electric rotor, the magnetic couplingconfigured to transmit rotational force to a separate rotational device;and a containment sleeve surrounding the electric rotor and the magneticcoupling, the containment sleeve configured to maintain the electricrotor and the magnetic coupling in compression during rotation of theelectric rotor at the rotary speeds.
 17. The system of claim 16, whereinthe containment sleeve is configured to support a centrifugal loading ofthe magnetic coupling.
 18. The system of claim 16, wherein thecontainment sleeve is made of a high tensile strength materialcomprising at least one of metal or carbon-fiber.
 19. The system ofclaim 16, wherein the containment sleeve is made of metal, wherein themetallic containment sleeve is configured to form a portion of astiffness path of the electric rotor.
 20. The system of claim 16,wherein the electric stator is constructed with laminations having athickness sufficient to decrease eddy current losses due to a frequencyof a drive signal generated and transmitted by the variable speed driveto supply power to the electric motor to operate at the rotary speeds.21. The system of claim 14, wherein the electric motor is a permanentmagnet synchronous motor.